Guide to Implementing Vertical Fuse Switches in Solar Arrays

Vertical fuse switches provide critical overcurrent protection and isolation in solar PV systems. This guide covers proper sizing, selection, installation, and maintenance of PV fuse switches.

GRL manufactures UL listed PV fuse switches up to 1500VDC and 100A. We provide:

  • Application engineering assistance
  • DC rated switches meeting NEC 690.16
  • Testing to UL 1741 and UL 98 standards
  • Global sales and support across your solar projects

Trust GRL for reliable, code-compliant PV fuse switches to protect your next solar project. Contact us today to get started.

Play Video about GRL products

Introduction to Vertical Fuse Switches for Solar

In solar arrays, vertical fuse switches:

  • Protect PV source circuits from overloads
  • Provide a visible disconnect point
  • Allow isolation of faulted PV strings
  • Facilitate rapid shutdown per NEC 690.12
  • Enable safe maintenance and replacements

PV fuse switches are a code-required interconnection component.

Sizing and Selecting PV Vertical Fuse Switches

Consider these factors when choosing PV fuse switches:

  • DC voltage rating matching the solar array
  • Current rating based on PV string power output
  • Desired safety features like IP2X finger-safe contacts
  • Compliance with NEC 690.16 and UL 1741 standards
  • 1, 2, or 3 pole configurations as needed

Correct sizing prevents nuisance tripping while providing full protection.

Key Electrical Installation and Wiring Considerations

  • Place PV fuse switches centrally for easy access
  • Use suitable DC rated terminations rated for wiring size
  • Connect array negative to grounded switch enclosure
  • Observe minimum working clearances during installation
  • Torque connections to manufacturer specifications
  • Verify switch opens string properly when blown

Follow all manufacturer instructions and local electrical codes.

PV Fuse Switch Operation and Preventative Maintenance

For ongoing reliability:

  • Exercise switches regularly to prevent sticking
  • Replace blown fuses with identical parts
  • Annual inspections checking condition
  • Lubricate moving current carrying joints
  • Verify labels and markings are intact
  • Document maintenance activities

Proactive maintenance maximizes safety and uptime.

Safety Considerations for PV Fuse Switches

Electrical safety is paramount when working with PV fuse switches:

  • De-energize prior to any maintenance
  • Verify deactivation using a voltmeter
  • Use insulated tools when accessing enclosed switches
  • Wear arc flash PPE when operating live
  • Follow lockout/tagout procedures
  • Use non-conductive ladders and proper fall protection

PV work should only be done by qualified solar professionals.

Troubleshooting and Replacing Blown PV Fuses

If a PV string fault trips the fuse:

  • Check monitoring system for insights on which string
  • Visually inspect array and wiring for damage
  • Use clamp meter to identify underperforming string
  • Replace blown fuse with identical part
  • Inspect bypass diode on panel string
  • Retry and monitor fuse – further issues indicate panel or wiring faults

Isolate and correct string issues promptly.

Sourcing Replacement PV Fuses

  • Consult manufacturer documentation for rated fuse types
  • Ensure voltage and current ratings match original exactly
  • Only use recommended OEM fuses
  • Purchase common spares for prompt replacement
  • Get fuses from electrical distributors

Never substitute alternates parts not approved by the manufacturer.

Safety Gear for Servicing PV Fuse Switches

Use:

  • Arc flash PPE if switches are operated live
  • Insulated tools for enclosed switches
  • Fuse pullers and a meter to check for voltage
  • LOTO equipment to secure isolation
  • Non-conductive ladder or proper fall equipment

Never access live PV equipment without adequate training and protection.

Lifespan and Maintenance of PV Fuse Switches

  • Designed for decades of reliable power cycling
  • Annual inspections to check condition
  • Replace worn or damaged components
  • Limited maintenance needed beyond fuse changes
  • Can last 20-30 years with proper installation and maintenance

Quality PV switches require minimal servicing over their lifespan.

GRL - Vertical Fuse Switch

Frequently Asked Solar Vertical Fuse Switch Questions

Q: What are vertical fuse switches used for in solar installations?

A: They provide overcurrent protection and isolation of PV source circuits.

Q: What voltage and current ratings are required for PV fuse switches?

A: Switches must be DC rated for the system voltage and currents based on string power output.

Q: How do you properly size a vertical fuse switch for a PV array?

A: Select ratings to fully cover short circuit currents but avoid nuisance tripping under normal loads.

Q: What standards apply to solar vertical fuse switches?

A: NEC 690.16, UL 1741, UL 98. They must be DC rated and finger-safe.

Q: How do I wire a PV fuse switch combiner box?

A: Follow the diagram provided by the manufacturer. Typically string inputs tie to a busbar through the fuse.

Q: What safety features should I look for when selecting a PV fuse switch?

A: Finger-safe non-accessible contacts, rapid shutdown ability, NEMA 4X rating, UL listing.

Q: Where is the optimal placement for solar array fuse switches?

A: Near the array for easy access. Close to inverters for rapid shutdown capability.

Q: Should I use fuse switches or breakers for PV protection?

A: Fuses react faster than breakers for DC protection. But breakers are resettable.

Q: How do I troubleshoot and fix a blown PV fuse?

A: Check monitoring system data, identify faulted string, replace fuse, inspect bypass diode on string.

Q: What tools and gear are needed to service PV fuse switches?

A: Fuse pullers, voltage tester, replacement fuses, PPE, insulated tools for enclosed switches.

GRL‘s Honor Products

60mm busbar system

Busbar System

60mm/100mm/185mm/terminal distribution Busbar System

GRL Fuse type disconnect switch

Disconnect switch

Fuse type disconnect switch

GRL-Knife switch

Knife switch

Different kinds of Knife switch

GRL Fuses and Fuseholders

Fuse & Fuse holders

Fuse & Fuse holders

You'll receive a response ASAP!